Walking back into the forge again, this time carrying the beginning of his blade, Zavzen began to gather the equipment he would need. First, he began to work on the edges of his blade. Slowly, he began to hammer on the edge of the blade working down and then up the length of the blade on both sides multiple times, making sure to count every strike that he made. The only place that wasn't hit was the 15cm that would become the hilt. Bit by bit the edges of the blade began to bend until, an hour later, the edges of the sword were bent down. Flipping the sword over he then did the exact same thing on the other face, even striking the blade with the same number of hits. This time, when he had finished, the edges were straight again but noticeable thinner that the rest of the blade. "Could you get some oil?", he called out to [member="Krest"] before flipping over the sword again. For two hours this continued and by the end the edges of the blade were razor-thin.
Turning, the fair skinned Zabrak threw the blade into the fire. He watched it carefully, slowly rotating the blade with the Force until it became cherry-red. Pulling the blade out, Zavzen picked up a magnet and ran it down the blade. A pleased smirk crossed his face when the magnet didn't stick, he strode over the the container of oil his master had brought in, his blade floating behind him, before dunking the metal, that was slowly taking form, into the oil, standing back to avoid the burst of flames that flew up into the air. Pulling the blade out once the flames died down, Zavzen took the blackened blade over the a workbench before he began to sand it down removing the soot that clung to the blade bit by bit. While he was doing this he looked over to his master and asked, "Could you gather a length of leather please? As thin as possible and 1cm wide if you can." Before returning to his work of sanding the blade.
Half an hour later he was done, the blade once again shiny. Turning on his heel, he walked back over to the kiln were he hovered the blade 8cm above the fire using the force, slowly rotating it. After the blade had taken a golden hue he moved it over to the oil, once again dunking it. Same as last time, when the flames died down he moved it over to the same workbench and began to sand the sword down. Once again he looked at his Master but instead of requesting materials, he offered an explanation, "The first time in the fire was to harden the blade, strengthen it. The second time was to soften it slightly to give it a bit of flexibility. If I hadn't done that it would have been easy to brake due to it never having any give to deal with kinetic forces."
Picking up the shaped bronzium metal he was going to affix to the pommel, he directed it into the kiln until it was placed at the tip of the innermost part of the flame. It was only held there for a short while, enough time to soften it. Once done he scooped out a small area without disrupting the shape of the metal before holding it in the oil to temper.
Once again walking to the kiln, Zavzen now placed only the end of the hilt in the flames until it had softened as well then repeated the process done with the small metal statue and removed a portion of the inside of the hilt before holding it in oil.
Zavzen then held the end of the hilt in the fire again, this time along with the end of the bronzium pommel decoration, when they were glowing he removed them from the fire and began to gently hammer them together, affixing them together before the metal could cool. The metal was also sealed around a Force crystal that had been placed in the areas of the hilt and decoration where some of the inside had been removed.
He repeated the process of placing the bronzium (this time the whole thing) and the end of the hilt in the fire. When they were once again glowing he submerged the glowing metal in the oil. Once done he once again began the long task of slowly removing the soot from the metal.
When he was done Zavzen held a bladed that had no guard, nor wrappings on the hilt and was slightly dull, but looked like a sword, was sharp like one and had a decoration on the pommel. All that was left for him to do was wrap the hilt, affix a guard and polish the sword.